Thursday, September 9, 2010

Laboring through the weekend

We were mildly busy beavers this Labor Day weekend.  We are slowly clearing out a corner of the garage so I can set up a lampworking bench.  We relocated the treadmill back to the house, mostly to get it out of my way in the garage, but I also still harbor fantasies of using it while watching TV.

I scored a super deal on a very sturdy kitchen counter, it's in great shape with a tile countertop, which is great  as it will be impervious to bits of hot glass, and it was FREE!  Gotta love Freecycle
Since I want to use this as a standing or sitting workbench, I had to do a little customization AKA "pimping the counter".  Ok, so my "pimping" skills are pretty slim, but I do so love using my trusty Ryobi cordless tools, perfect for a delicate flower, lightweight, a lovely lime color AND with matching lime accent gloves.
After some discussion with Craig we decided the tiled, concrete counter top was strong enough even if I removed the center front section, so I cut this sucker up!
The middle shelf is a solid piece that extends the whole length, I considered just making straight cuts to the back to open the whole middle, but then had a much better idea of cutting out a nice curve.

to create a cutting line, I put a nail in the center of the shelf, tied a Sharpie marker to it at the desired radius, then drew a perfect half circle.  Unfortunately, I couldn't actually cut it along the lines as neither the reciprocating saw or the jigsaw could quite get as close to the edge of the support as I wanted.  So, the actual cut is now an"imperfectly perfect" semi-circle.
The remaining area in the middle will make a very nice footrest when sitting on a bench stool.

The next, and most important, part of the workbench area is ventilation.  Melting glass, especially colored glass, releases potentially toxic fumes. My good friend Mary has some leftover 8" duct left over from her recent home renovation, which she has graciously offered.  I ordered a Fantech FG8XL Inline Centrifugal Fan and controller so now I only need the actual hood part that hangs over the bench.

I searched all over Vacaville for a reasonably priced hood, but all the cheap ones were too small.  I thought I found a good deal on a nice, but gutted (no internal fan or lights) floor model at Home Depot.  Unfortunately, the people actually working on the floor are apparently not empowered to cut a deal on the unmarked merchandise and the manager wouldn't come out to look at it and give a reasonable price, so there I was all ready to give my hard earned dollars to buy something at a place whose sole existence is for the purpose of selling stuff, but no one would actually enable me to purchase the item.  Go figure.  So, I went home empty handed after fruitlessly searching literally 4 different stores.

When I got home the proverbial light bulb went off over my head and I remembered this great construction salvage place in Berkeley, Urban Ore.  They were open on Monday, so we took a little field trip.  This place is huge and stuffed to the rafters with used doors, windows, appliances, fixtures, cabinets, etc as far as the eye can see.
  As soon as we hit the stove section I saw just what I had been looking for, a 42" stainless steel range hood with the fan already removed (secret bonus since I would have removed the hood's puny fan anyway in favor of the more powerful fan I already ordered).
For a mere $35, a little industrial degreaser, a lot of my own elbow grease and bam, it's going to be just perfect.